Organic Growth and Operational Performance
FY 2010 was an outstanding year. Production
grew across all commodities, costs were kept
under control, and we made excellent progress
with our organic growth programme.
During the year we spent US$3.5 billion on
our organic expansion programme. In Q4
Hindustan Zinc commissioned the 1 mtpa
zinc concentrator and 210 ktpa zinc smelter,
becoming the largest integrated producer of
zinc in the world with capacity of 1.064 mtpa. KCM achieved a significant milestone
by commissioning the mid-shaft loading
station ('MSL') in March 2010. The MSL
commissioning is a significant milestone
towards KDMP expansion and will result in
an increase in the hoisting capacity of the
mine. At Jharsuguda, production ramp up
and commissioning of the balance pots of
the 500 ktpa aluminium smelter is
progressing well. We are also making good
progress at our other aluminium projects.
We also announced a number of additional
projects to increase capacity across our
businesses. A doubling of our copper custom
smelting capacity at Tuticorin to 800 ktpa with
associated 160 MW power plant will further
reduce our costs and put us amongst the
lowest quartile cost custom smelters in the
world. We revived the 1,980 MW thermal
power plant project at Talwandi Sabo in the
state of Punjab to take advantage of the
exciting opportunities offered by the power
sector in India. Earlier in the year we also
announced iron ore mine production
expansion to 50 mtpa, placing us on course to
become one of the top five iron ore producers
in the world. We are on track to increase
production progressively over next two to
three years through a combination of increased
mining and logistics capacity enhancement
initiatives. Additionally we initiated our 375
ktpa pig iron expansion project.
The tragic collapse of a power plant chimney
that was under construction at BALCO
through our subcontractor SEPCO was
an unfortunate incident and investigations
have revealed this was caused by severe
thunderstorms and lightning. We have taken
immediate steps to compensate and support
the affected families, and strengthened
monitoring and systems at our project sites
to ensure this does not happen in the future.
Acquisitions
During the year we expanded and
consolidated our Iron Ore business by
acquiring VS Dempo ('VSD'), one of the largest
exporters of iron ore in Goa. VSD's Goa mining
assets include processing plants, barges,
jetties, transhippers and loading capacities at
Mormugoa port. Our results have benefited in
terms of record iron ore production and I am
pleased to report that we are also benefiting
from synergies at Sesa Goa.