Production Performance
Aluminium production in FY 2010 was a
record 533 kt, an increase of 15%. This
increase is primarily due to the increase in
production from the new 250 ktpa
Jharsuguda aluminium smelter, although
partially offset by the shut-down of Korba I
smelter in Q1. The Korba II smelter continues
to operate above its full capacity.
The 250 ktpa smelter at Jharsuguda is
operating close to its full capacity.
Progressive commissioning of balance
pots to achieve 500 ktpa smelter capacity
is under way. During the second half of
April 2010, the production at smelter
was disrupted as a result of a power
failure. Necessary remedial measures
are being taken.
All nine units of the 1,215 MW CPP are now
operational. Surplus power is currently being
sold in the wholesale market on spot basis.
The 1.4 mtpa Alumina refinery at Lanjigarh
has been fully commissioned and produced
762 kt in FY 2010. Currently, bauxite feed for
this refinery is being sourced internally from
BALCO's mines and externally from bauxite
mines in central and eastern India.
Unit Costs
Unit cost of production at our BALCO Plant II
was US$1,534 per tonne for FY 2010, 5.5%
lower than the unit cost of US$1,623 per
tonne in FY 2009. Smelting costs at BALCO
Plant II were marginally higher at US$862
per tonne in FY 2010 compared to US$859
per tonne in FY 2009. Operational
efficiencies and savings in procurement
costs of carbon and other raw materials
being more than off-set by the fixed costs of
BALCO I of around US$77 per tonne, being
absorbed in the BALCO II smelter costs.
Sales
Our domestic aluminium sales at 410 kt in
FY 2010 were up 16% year on year
benefitting from a 10% growth in
aluminium consumption in India.
Profitability was also improved due to
higher premiums charged and a 9% increase
in sales of value added products such as rods
and rolled products driven by sustained
robust growth in the power sector.
Financial Performance
EBITDA for FY 2010 was US$154.9 million,
13% lower than FY 2009. This was primarily
due to a 16% decrease in LME prices, which
was partially off-set by lower operating costs
and higher volumes and premium.
Operating profit was lower at US$50.3
million, primarily as a result of higher
depreciation for the Jharsuguda smelter
following the commencement of
commercial production during the year.